On-site service
3D scanning services in Willenhall
Situated in the West Midlands, Formeon offers precision 3D scanning solutions covering Willenhall. We provide high-accuracy digitisation of real-world assemblies and components for industrial inspection, evaluation, and reverse engineering applications.
Small part? We can scan on-site with you or in our studio if you can send the part to us.
Small part? We can scan on-site with you or in our studio if you can send the part to us.
Working with Formeon
Formeon are experts in high-precision 3D geometry capture and detailed reverse engineering services within Willenhall and its surrounding regions. We proudly lead the way in 3D scanning and reverse engineering, delivering exceptional quality and precision in transforming physical objects into digital formats for a wide range of applications. Our services, supported by state-of-the-art scanning technology and expert engineering expertise, cater to the varied requirements of different industries, including part inspection and reverse engineering.
Accurate & Powerful Data
We can 3D Scan On-site
In-depth Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.
Scan to CAD
Reverse Engineering
Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Maximise Resource
We take care of the unreliable and labour-intensive practice of manually measuring or reproducing complex surface features and components.
Quality Data
High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.
On-site 3D Scanning
For large or fragile objects, Formeon offers the convenience of on-site 3D scanning services. Alternatively, for smaller items, clients can opt to send them to our studio using a courier.
We've worked with
Why reverse engineer parts?
Generate CAD From a 3D Scan
A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.
Renew Design Intent
By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.
No Hand Measurements
3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.
Contact Formeon
We work in many industries and undertake many different projects. Reach out today if you need 3D scanning in Willenhall or nearby and let’s discuss your project.
Broad competance
Industries we serve
We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
How We 3D Scan Objects
Acquiring data
How we work
To conduct on-site 3D scanning effectively, it's crucial to adhere to site-specific regulations, maintain technical flexibility, and establish strong client cooperation. These factors work together to ensure an efficient scanning process that's environmentally conscious and yields valuable data.
Part Review
We start by gaining an understanding of the intended purpose of the data, as this will impact subsequent stages and ensure that any scanning conducted is thorough yet cost-effective. Additionally, we assess the size, material, and complexity of the component.
Setting Up
Whether we're in our scanning studio or out in the field, we create a plan to scan everything we need. Then, we place scanning markers or reference objects randomly to help the 3D scanner work accurately in 3D space.
3D Scanning
After making sure our 3D scanner is accurately calibrated, we initiate the scanning procedure. We systematically scan all the areas requiring data, much like digitally applying spray paint. This information is then transmitted to our computer as a point cloud, ready for further processing.
Post Processing
When we have captured all the geometry we need the data is converted from a point cloud to a mesh and is then cleaned up removing scanning artefacts and any areas of geometry or background surfaces. Is it from here we either supply clean mesh data or we move on to reverse engineering.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
Need 3D Scanning?
Interested in unlocking the full potential of 3D scanning and reverse engineering for your project? Fill in the contact form or contact us, and we'll get back to you with expert insights tailored to your specific needs in Willenhall.