On-site service
3D scanning services in Stourbridge
Located in the West Midlands, Formeon is Stourbridge’s leading provider of metrology grade 3D scanning services. We deliver expert physical object digitisation services for part or assembly analysis, inspection, and reverse engineering.
Small part? We can scan on-site with you or in our studio if you can send the part to us.
Small part? We can scan on-site with you or in our studio if you can send the part to us.
Working with Formeon
Formeon offers state-of-the-art 3D scanning and reverse engineering services in Stourbridge. We use advanced laser scanning technology and dedicated software to capture and provide highly accurate CAD models. Our expertise covers various industries, offering bespoke solutions tailored to the unique requirements of each project, whether it's part inspection or competitor analysis. We ensure precision, efficiency, and dependability to meet your engineering needs.
Powerful & Precise Data
On-site 3D Scanning Available
Comprehensive Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.
Scan to CAD
Reverse Engineering
Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Maximise Resource
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Precise Data
High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.
On-location 3D Scanning
Formeon provides on-site 3D scanning for large or delicate items or we can use our studio and receive smaller items via courier.
We've worked with
Why reverse engineer parts?
Scan to CAD Geometry
An efficient, cost-saving method to fabricate CAD data at a manufacturing level when there is no pre-existing data.
Reinstate Design Intent
By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.
No Hand Measurements
3D scanners can easily capture complex shapes and surfaces that would be challenging and time-consuming to measure and recreate by hand.
Contact Us
We're involved in many fields, working on all kinds of projects. Need 3D scanning in Stourbridge or nearby? Get in touch, and let's chat about your project.
Broad competance
Industries we serve
We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
The 3D Scanning Process
Acquiring data
How we work
Successful on-site 3D scanning requires a blend of compliance with site-specific regulations and operations, technical adaptability, and robust client collaboration. These components collectively guarantee that the scanning procedure is efficient, considerate of the environment and produces data that is valuable and meets the requirements.
Part Review
Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.
Setting Up
Either in our scanning studio or on-site, we create and implement a scanning strategy to ensure we capture all required surfaces and features. We then get started randomly applying scanning targets or reference artefacts to make sure the 3D scanner will be well-referenced in 3D space.
3D Scanning
After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.
Post Processing
Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
Need 3D Scanning?
Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services in Stourbridge can streamline your workflow.