3D Scanning Studio
Shellbrook: Send parts for 3D Scanning
On-site 3D scanning in Shellbrook is unavailable
We offer In-house 3D scanning for items sent and returned via courier
Formeon is based in the West Midlands, we currently do not offer on-site scanning services in your area. However, you can still take advantage of our 3D scanning services by sending items from Shellbrook to us via courier. Our metrology-grade 3D scanning provides precise data for accurately digitising objects and assemblies.
Why Work With Formeon?
Formeon are experts in high-precision 3D geometry capture and detailed reverse engineering services. We proudly lead the way in 3D scanning and reverse engineering, delivering exceptional quality and precision in transforming physical objects into digital formats for a wide range of applications. Our services, supported by state-of-the-art scanning technology and expert engineering expertise, cater to the varied requirements of different industries, including part inspection and reverse engineering.
Accurate & Powerful Data
3D scan in our studio
In-depth Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.
Scan to CAD
Reverse Engineering
Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Maximise Resource
We take care of the unreliable and labour-intensive practice of manually measuring or reproducing complex surface features and components.
Quality Data
3D scanning at ensures the precise capture of components and assemblies, removing the need for unreliable manual measurements.
We've worked with
Why reverse engineer parts?
Create CAD From a 3D Scan
A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.
Reinstate Design Intent
Capture precise dimensions and geometries of a part and restore its original design, even if the physical part has worn out or altered over time.
No Reliance on Hand Measurement
3D scanners can easily capture complex shapes and surfaces that would be challenging and time-consuming to measure and recreate by hand.
Contact Formeon
We specialise in multiple industries and manage different types of projects. If you are in Shellbrook and can arrange to send your parts, please reach out—we'd be happy to assist you.
Broad competance
Industries we serve
We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
How We 3D Scan Objects
Acquiring data
How we work
Achieving successful 3D scanning involves a thorough understanding of the project's needs, coupled with technical flexibility and strong collaboration with the client. These elements work together to ensure the scanning process is efficient and yields valuable, requirement-compliant data.
Part Review
We start by gaining an understanding of the intended purpose of the data, as this will impact subsequent stages and ensure that any scanning conducted is thorough yet cost-effective. Additionally, we assess the size, material, and complexity of the component.
Setting Up
We create a plan to scan everything we need. Then, we place scanning markers or reference objects randomly to help the 3D scanner work accurately in 3D space.
3D Scanning
After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.
Post Processing
When we have captured all the geometry we need the data is converted from a point cloud to a mesh and is then cleaned up removing scanning artefacts and any areas of geometry or background surfaces. Is it from here we either supply clean mesh data or we move on to reverse engineering.
Our 3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
3D Scanning Service
Interested in unlocking the full potential of 3D scanning and reverse engineering for your project? Fill in the contact form or contact us, and we'll get back to you with expert insights tailored to your specific needs.