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3D Scanning Studio

Poole: Send parts for 3D Scanning

On-site 3D scanning in Poole is unavailable

We offer In-house 3D scanning for items sent and returned via courier

Since we are located in the West Midlands, we currently don't provide on-site scanning in your area. However, we do offer 3D scanning services for items shipped to us from Poole via courier. Our high-quality metrology-grade 3D scanning ensures accurate data for digitising real-world objects and assemblies.

Why Work With Formeon?

Formeon offers state-of-the-art 3D scanning and reverse engineering services. We use advanced laser scanning technology and dedicated software to capture and provide highly accurate CAD models. Our expertise covers various industries, offering bespoke solutions tailored to the unique requirements of each project, whether it's part inspection or competitor analysis. We ensure precision, efficiency, and dependability to meet your engineering needs.

Powerful & Precise Data

In-house 3D scanning

Comprehensive Inspection

Scan to CAD Geometry

Our services

Digitise reality

3D Scanning

The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.

Scan to CAD

Reverse Engineering

Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.

3D Scanning Benefits

We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.

Optimise Resource

Eliminate the unreliable and demanding burden of manually measuring or replicating intricate surfaces or parts

Reliable Data

Utilising metrology grade 3D scanners ensures more reliable results than error-prone hand measurements, capturing data points quickly and precisely.

We've worked with

Why reverse engineer parts?

Create CAD From a 3D Scan

A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.

Restore Design Intent

By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.

No Hand Measurements

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Contact Us

We work in many industries and undertake many different projects. If you're based in Poole and can send your parts to us, reach out and we'll be able to support you.

Broad competance

Industries we serve

We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

3D Scanning a Part

Acquiring data

How we work

Achieving successful 3D scanning involves a thorough understanding of the project's needs, coupled with technical flexibility and strong collaboration with the client. These elements work together to ensure the scanning process is efficient and yields valuable, requirement-compliant data.

Part Review

We begin by understanding what the data will be used for as this will influence the next stages and ensure any scanning done is comprehensive yet cost-effective. We also review the part's size, material and complexity.

Setting Up

We create and implement a scanning strategy to ensure we capture all required surfaces and features. We then get started randomly applying scanning targets or reference artefacts to make sure the 3D scanner will be well-referenced in 3D space.

3D Scanning

After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.

Post Processing

Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

Get in touch

Need 3D Scanning?

Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services can streamline your workflow.

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