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3D Scanning Studio

New Town: Send parts for 3D Scanning

On-site 3D scanning in New Town is unavailable

We offer In-house 3D scanning for items sent and returned via courier

Being based in the West Midlands, we don't currently scan on-site in your area. However, we continue to offer 3D scanning services for items in New Town sent via courier. Our professional metrology grade 3D scanning services help generate accurate data to digitise real-world objects and assemblies.

Why Work With Formeon?

Formeon are experts in high-precision 3D geometry capture and detailed reverse engineering services. We proudly lead the way in 3D scanning and reverse engineering, delivering exceptional quality and precision in transforming physical objects into digital formats for a wide range of applications. Our services, supported by state-of-the-art scanning technology and expert engineering expertise, cater to the varied requirements of different industries, including part inspection and reverse engineering.

Accurate & Powerful Data

3D scan in our studio

In-depth Inspection

Scan to CAD Geometry

Our services

Digitise reality

3D Scanning

The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.

Scan to CAD

Reverse Engineering

Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.

3D Scanning Benefits

We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.

Maximise Resource

We take care of the unreliable and labour-intensive practice of manually measuring or reproducing complex surface features and components.

Quality Data

3D scanning at ensures the precise capture of components and assemblies, removing the need for unreliable manual measurements.

We've worked with

Why reverse engineer parts?

Scan to CAD Geometry

A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.

Renew Design Intent

By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.

No Reliance on Hand Measurement

3D scanners can easily capture complex shapes and surfaces that would be challenging and time-consuming to measure and recreate by hand.

Contact Formeon

We specialise in multiple industries and manage different types of projects. If you are in New Town and can arrange to send your parts, please reach out—we'd be happy to assist you.

Broad competance

Industries we serve

We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

The 3D Scanning Process

Acquiring data

How we work

Effective 3D scanning demands a clear grasp of project requirements, along with a combination of technical versatility and close client cooperation. Together, these factors help ensure the scanning process runs smoothly and generates data that is both useful and aligned with the project's goals.

Part Review

Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.

Setting Up

We create and implement a scanning strategy to ensure we capture all required surfaces and features. We then get started randomly applying scanning targets or reference artefacts to make sure the 3D scanner will be well-referenced in 3D space.

3D Scanning

After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.

Post Processing

After capturing the required geometry, the point cloud data is transformed into a mesh and cleansed of any scanning artefacts or background surfaces. We then either provide this refined mesh as an .STL file or proceed with reverse engineering.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

Get in touch

Need 3D Scanning?

Interested in unlocking the full potential of 3D scanning and reverse engineering for your project? Fill in the contact form or contact us, and we'll get back to you with expert insights tailored to your specific needs.

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