3D Scanning Studio
Keighley: Send parts for 3D Scanning
On-site 3D scanning in Keighley is unavailable
We offer In-house 3D scanning for items sent and returned via courier
Since we are located in the West Midlands, we currently don't provide on-site scanning in your area. However, we do offer 3D scanning services for items shipped to us from Keighley via courier. Our high-quality metrology-grade 3D scanning ensures accurate data for digitising real-world objects and assemblies.
Working with Formeon
At Formeon, we specialise in converting physical objects into accurate digital models through advanced 3D scanning and reverse engineering services. We are equipped with cutting-edge laser scanning technology and offer tailored solutions that encompass design optimisation, digital archiving, part inspection and reverse engineering. We serve as your trusted partner for all your 3D scanning and CAD generation needs.
Accurate & Powerful Data
3D scan in our studio
In-depth Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.
Scan to CAD
Reverse Engineering
Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Enhance Efficiency
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Reliable Data
Utilising metrology grade 3D scanners ensures more reliable results than error-prone hand measurements, capturing data points quickly and precisely.
We've worked with
Why reverse engineer parts?
Generate CAD From a 3D Scan
An efficient, cost-saving method to fabricate CAD data at a manufacturing level when there is no pre-existing data.
Renew Design Intent
Restore worn faces, warped walls or broken features and bring a part back to its original specification.
No Hand Measurements
3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.
Contact Us
We specialise in multiple industries and manage different types of projects. If you are in Keighley and can arrange to send your parts, please reach out—we'd be happy to assist you.
Broad competance
Industries we serve
We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
3D Scanning a Part
Acquiring data
How we work
Achieving successful 3D scanning involves a thorough understanding of the project's needs, coupled with technical flexibility and strong collaboration with the client. These elements work together to ensure the scanning process is efficient and yields valuable, requirement-compliant data.
Part Review
We begin by understanding what the data will be used for as this will influence the next stages and ensure any scanning done is comprehensive yet cost-effective. We also review the part's size, material and complexity.
Setting Up
We put together a strategy to scan all the necessary geometry. After that, we scatter scanning markers or reference objects randomly to ensure the 3D scanner knows where it is in 3D space.
3D Scanning
After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.
Post Processing
Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
3D Scanning Services
Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services can streamline your workflow.