3D Scanning Studio
Hartshill: Send parts for 3D Scanning
On-site 3D scanning in Hartshill is unavailable
We offer In-house 3D scanning for items sent and returned via courier
Since we are located in the West Midlands, we currently don't provide on-site scanning in your area. However, we do offer 3D scanning services for items shipped to us from Hartshill via courier. Our high-quality metrology-grade 3D scanning ensures accurate data for digitising real-world objects and assemblies.
Working with Formeon
Formeon offers state-of-the-art 3D scanning and reverse engineering services. We use advanced laser scanning technology and dedicated software to capture and provide highly accurate CAD models. Our expertise covers various industries, offering bespoke solutions tailored to the unique requirements of each project, whether it's part inspection or competitor analysis. We ensure precision, efficiency, and dependability to meet your engineering needs.
Powerful & Precise Data
3D scan in our studio
In-depth Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.
Scan to CAD
Reverse Engineering
Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Maximise Resource
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Reliable Data
3D scanning at ensures the precise capture of components and assemblies, removing the need for unreliable manual measurements.
We've worked with
Why reverse engineer parts?
Create CAD From a 3D Scan
A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.
Restore Design Intent
By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.
No Hand Measurements
Digitally capturing the features of an object removes the need for complex and often error-prone and time-consuming hand measurement.
Contact Formeon
We work in many industries and undertake many different projects. If you're based in Hartshill and can send your parts to us, reach out and we'll be able to support you.
Broad competance
Industries we serve
We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
3D Scanning a Part
Acquiring data
How we work
Effective 3D scanning demands a clear grasp of project requirements, along with a combination of technical versatility and close client cooperation. Together, these factors help ensure the scanning process runs smoothly and generates data that is both useful and aligned with the project's goals.
Part Review
We start by gaining an understanding of the intended purpose of the data, as this will impact subsequent stages and ensure that any scanning conducted is thorough yet cost-effective. Additionally, we assess the size, material, and complexity of the component.
Setting Up
We put together a strategy to scan all the necessary geometry. After that, we scatter scanning markers or reference objects randomly to ensure the 3D scanner knows where it is in 3D space.
3D Scanning
After making sure our 3D scanner is accurately calibrated, we initiate the scanning procedure. We systematically scan all the areas requiring data, much like digitally applying spray paint. This information is then transmitted to our computer as a point cloud, ready for further processing.
Post Processing
When we have captured all the geometry we need the data is converted from a point cloud to a mesh and is then cleaned up removing scanning artefacts and any areas of geometry or background surfaces. Is it from here we either supply clean mesh data or we move on to reverse engineering.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
Need 3D Scanning?
Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services can streamline your workflow.