3D Scanning Studio
Devon: Send parts for 3D Scanning
On-site 3D scanning in Devon is unavailable
We offer In-house 3D scanning for items sent and returned via courier
Formeon is based in the West Midlands, we currently do not offer on-site scanning services in your area. However, you can still take advantage of our 3D scanning services by sending items from Devon to us via courier. Our metrology-grade 3D scanning provides precise data for accurately digitising objects and assemblies.
Why Work With Formeon?
Formeon offers state-of-the-art 3D scanning and reverse engineering services. We use advanced laser scanning technology and dedicated software to capture and provide highly accurate CAD models. Our expertise covers various industries, offering bespoke solutions tailored to the unique requirements of each project, whether it's part inspection or competitor analysis. We ensure precision, efficiency, and dependability to meet your engineering needs.
Accurate & Powerful Data
In-house 3D scanning
In-depth Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.
Scan to CAD
Reverse Engineering
Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Optimise Resource
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Reliable Data
3D scanning at ensures the precise capture of components and assemblies, removing the need for unreliable manual measurements.
We've worked with
Why reverse engineer parts?
Scan to CAD Geometry
An efficient, cost-saving method to fabricate CAD data at a manufacturing level when there is no pre-existing data.
Restore Design Intent
Capture precise dimensions and geometries of a part and restore its original design, even if the physical part has worn out or altered over time.
Remove Hand Measuring Parts
3D scanners can easily capture complex shapes and surfaces that would be challenging and time-consuming to measure and recreate by hand.
Get in touch
We operate across numerous industries and handle a wide range of projects. If you're located in Devon and can ship your parts to us, feel free to get in touch—we’re here to help.
Broad competance
Industries we serve
We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
3D Scanning a Part
Acquiring data
How we work
Achieving successful 3D scanning involves a thorough understanding of the project's needs, coupled with technical flexibility and strong collaboration with the client. These elements work together to ensure the scanning process is efficient and yields valuable, requirement-compliant data.
Part Review
Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.
Setting Up
We put together a strategy to scan all the necessary geometry. After that, we scatter scanning markers or reference objects randomly to ensure the 3D scanner knows where it is in 3D space.
3D Scanning
After making sure our 3D scanner is accurately calibrated, we initiate the scanning procedure. We systematically scan all the areas requiring data, much like digitally applying spray paint. This information is then transmitted to our computer as a point cloud, ready for further processing.
Post Processing
Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
Need 3D Scanning?
Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services can streamline your workflow.