On-site service
3D scanning services in Bartley Green
Located in the West Midlands, Formeon is Bartley Green’s leading provider of metrology grade 3D scanning services. We deliver expert physical object digitisation services for part or assembly analysis, inspection, and reverse engineering.
Small part? We can scan on-site with you or in our studio if you can send the part to us.
Small part? We can scan on-site with you or in our studio if you can send the part to us.
Working with Formeon
Formeon are experts in high-precision 3D geometry capture and detailed reverse engineering services within Bartley Green and its surrounding regions. We proudly lead the way in 3D scanning and reverse engineering, delivering exceptional quality and precision in transforming physical objects into digital formats for a wide range of applications. Our services, supported by state-of-the-art scanning technology and expert engineering expertise, cater to the varied requirements of different industries, including part inspection and reverse engineering.
Powerful & Precise Data
We can 3D Scan On-site
Comprehensive Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.
Scan to CAD
Reverse Engineering
Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Enhance Efficiency
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Quality Data
Utilising metrology grade 3D scanners ensures more reliable results than error-prone hand measurements, capturing data points quickly and precisely.
On-site 3D Scanning
We provide the flexibility of conducting 3D scanning at your premises for oversized or delicate objects or smaller items that can be sent via courier to our studio for scanning.
We've worked with
Why reverse engineer parts?
Generate CAD From a 3D Scan
A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.
Renew Design Intent
Restore worn faces, warped walls or broken features and bring a part back to its original specification.
Remove Hand Measuring Parts
3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.
Contact Formeon
We work in many industries and undertake many different projects. Reach out today if you need 3D scanning in Bartley Green or nearby and let’s discuss your project.
Broad competance
Industries we serve
We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
3D Scanning a Part
Acquiring data
How we work
Successful on-site 3D scanning requires a blend of compliance with site-specific regulations and operations, technical adaptability, and robust client collaboration. These components collectively guarantee that the scanning procedure is efficient, considerate of the environment and produces data that is valuable and meets the requirements.
Part Review
Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.
Setting Up
Either in our scanning studio or on-site, we create and implement a scanning strategy to ensure we capture all required surfaces and features. We then get started randomly applying scanning targets or reference artefacts to make sure the 3D scanner will be well-referenced in 3D space.
3D Scanning
After making sure our 3D scanner is accurately calibrated, we initiate the scanning procedure. We systematically scan all the areas requiring data, much like digitally applying spray paint. This information is then transmitted to our computer as a point cloud, ready for further processing.
Post Processing
After capturing the required geometry, the point cloud data is transformed into a mesh and cleansed of any scanning artefacts or background surfaces. We then either provide this refined mesh as an .STL file or proceed with reverse engineering.
Our Work in 3D Scanning
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
Need 3D Scanning?
Interested in unlocking the full potential of 3D scanning and reverse engineering for your project? Fill in the contact form or contact us, and we'll get back to you with expert insights tailored to your specific needs in Bartley Green.