3D Scanning Studio
Aylesbury: Send parts for 3D Scanning
On-site 3D scanning in Aylesbury is unavailable
We offer In-house 3D scanning for items sent and returned via courier
Since we are located in the West Midlands, we currently don't provide on-site scanning in your area. However, we do offer 3D scanning services for items shipped to us from Aylesbury via courier. Our high-quality metrology-grade 3D scanning ensures accurate data for digitising real-world objects and assemblies.
Why Work With Formeon?
At Formeon, we specialise in converting physical objects into accurate digital models through advanced 3D scanning and reverse engineering services. We are equipped with cutting-edge laser scanning technology and offer tailored solutions that encompass design optimisation, digital archiving, part inspection and reverse engineering. We serve as your trusted partner for all your 3D scanning and CAD generation needs.
Powerful & Precise Data
In-house 3D scanning
Comprehensive Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.
Scan to CAD
Reverse Engineering
Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Optimise Resource
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Quality Data
3D scanning at ensures the precise capture of components and assemblies, removing the need for unreliable manual measurements.
We've worked with
Why reverse engineer parts?
Scan to CAD Geometry
An efficient, cost-saving method to fabricate CAD data at a manufacturing level when there is no pre-existing data.
Reinstate Design Intent
Restore worn faces, warped walls or broken features and bring a part back to its original specification.
No Reliance on Hand Measurement
Digitally capturing the features of an object removes the need for complex and often error-prone and time-consuming hand measurement.
Get in touch
We work in many industries and undertake many different projects. If you're based in Aylesbury and can send your parts to us, reach out and we'll be able to support you.
Broad competance
Industries we serve
We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
3D Scanning a Part
Acquiring data
How we work
Effective 3D scanning demands a clear grasp of project requirements, along with a combination of technical versatility and close client cooperation. Together, these factors help ensure the scanning process runs smoothly and generates data that is both useful and aligned with the project's goals.
Part Review
Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.
Setting Up
We create a plan to scan everything we need. Then, we place scanning markers or reference objects randomly to help the 3D scanner work accurately in 3D space.
3D Scanning
After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.
Post Processing
Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
3D Scanning Services
Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services can streamline your workflow.