3D Scanning Studio
Acton: Send parts for 3D Scanning
On-site 3D scanning in Acton is unavailable
We offer In-house 3D scanning for items sent and returned via courier
Being based in the West Midlands, we don't currently scan on-site in your area. However, we continue to offer 3D scanning services for items in Acton sent via courier. Our professional metrology grade 3D scanning services help generate accurate data to digitise real-world objects and assemblies.
Why Work With Formeon?
At Formeon, we specialise in converting physical objects into accurate digital models through advanced 3D scanning and reverse engineering services. We are equipped with cutting-edge laser scanning technology and offer tailored solutions that encompass design optimisation, digital archiving, part inspection and reverse engineering. We serve as your trusted partner for all your 3D scanning and CAD generation needs.
Powerful & Precise Data
3D scan in our studio
Comprehensive Inspection
Scan to CAD Geometry
Our services
Digitise reality
3D Scanning
The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.
Scan to CAD
Reverse Engineering
Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.
3D Scanning Benefits
We 3D scan objects and assemblies for measuring, inspection or referencing purposes across many sectors and industries. Here’s how we help.
- Reverse engineering
- Part inspection
- Reference model creation
- Fast, accurate and reliable data
Optimise Resource
Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand
Reliable Data
Utilising metrology grade 3D scanners ensures more reliable results than error-prone hand measurements, capturing data points quickly and precisely.
We've worked with
Why reverse engineer parts?
Generate CAD From a 3D Scan
An efficient way of generating CAD data for manufacturing in the absence of existing part information.
Renew Design Intent
By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.
No Reliance on Hand Measurement
Digitally capturing the features of an object removes the need for complex and often error-prone and time-consuming hand measurement.
Get in touch
We work in many industries and undertake many different projects. If you're based in Acton and can send your parts to us, reach out and we'll be able to support you.
Broad competance
Industries we serve
We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.
Aftermarket & Motorsport
- EV or bespoke vehicle conversions
- Performance parts
- Out-of-production parts
Medical & Healthcare
- Orthotics and prosthetics
- Custom mobility products
- Compression garments
How We 3D Scan Objects
Acquiring data
How we work
Achieving successful 3D scanning involves a thorough understanding of the project's needs, coupled with technical flexibility and strong collaboration with the client. These elements work together to ensure the scanning process is efficient and yields valuable, requirement-compliant data.
Part Review
We begin by understanding what the data will be used for as this will influence the next stages and ensure any scanning done is comprehensive yet cost-effective. We also review the part's size, material and complexity.
Setting Up
We create and implement a scanning strategy to ensure we capture all required surfaces and features. We then get started randomly applying scanning targets or reference artefacts to make sure the 3D scanner will be well-referenced in 3D space.
3D Scanning
After calibrating our 3D scanner, we start the scan. We cover every part that requires data collection, just like digitally spraying paint on it. This data is then sent to our computer as a point cloud for further processing.
Post Processing
After capturing the required geometry, the point cloud data is transformed into a mesh and cleansed of any scanning artefacts or background surfaces. We then either provide this refined mesh as an .STL file or proceed with reverse engineering.
3D Scanning Examples
Nissan 370z Rays Wheel
Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.
This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.
Applications
- Assembly fit and clash analysis
- Geometry replication and reverse engineering
- Quality control and inspection
Titanium Wheelchair Frame
Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.
This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.
Applications
- Digital archiving of unique frame designs
- Enhanced user fit and comfort
- Analysis of competitor frame geometries
- Quality control and inspection against design specifications
VW Amarok Grille
3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.
We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.
Applications
- Help design perfect-fitting after market products
- Make sure bodywork modifications work within an overall assembly
- Production quality inspection
Gearbox Input Shaft
3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.
Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.
The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.
Applications
- Analyse wear and tear
- Reverse engineering for part reproduction
- Dimensional inspection for QC
Get in touch
Need 3D Scanning?
Interested in unlocking the full potential of 3D scanning and reverse engineering for your project? Fill in the contact form or contact us, and we'll get back to you with expert insights tailored to your specific needs.