Skip links

Ensuring Operational Continuity with On-Demand Spare Parts and 3D Scanning

Recent Posts

In modern manufacturing and industrial operations, maintaining an uninterrupted workflow is essential for maximising efficiency and profitability. One crucial aspect of achieving operational continuity is the availability of spare parts. The traditional approach of stockpiling vast inventories of spare parts or relying on single-source supply is costly and often inefficient. A revolutionary solution to this challenge comes in the form of on-demand spare parts production by 3D scanning parts for reverse engineering and partnering that with a means of fabricating them such as 3D printing and CNC machining.

The Challenge of Spare Parts Management

Industrial machinery and equipment are susceptible to wear and tear over time. When a vital component malfunctions, production can grind to a halt, leading to costly downtime. Storing a surplus of spare parts on-site ties up valuable resources in inventory management, storage space, and often results in excessive expenditures. Relying on suppliers, and, in some cases, a single supplier, who can create or send replacement parts off the shelf is a dangerous and costly place to be. What if they go out of business? What if they stop producing the part? What if market pressure increases prices 3 or 4-fold?

From Physical to Digital and Back Again

3D scanning has the potential to change the way you manage spare parts forever. This advanced technology lets us make digital copies of real objects very accurately and precisely. By utilising 3D scanners, a scan of a broken or worn-out part can be transformed into a detailed digital representation and data generated to recreate a part that matches or exceeds the performance of the outgoing part – all without the original parts CAD data.

The process begins with the physical part that requires replacement. A 3D scanner captures the object in 3D, recording its dimensions and fine details. The resulting data is then processed using specialised software to create a digital 3D model. This model serves as the blueprint for producing an exact replica of the original part using reverse engineering software reinstating surface features and original design intent.

Advantages of On-Demand Spare Parts Production

Reduced Lead Times

On-demand spare parts production significantly reduces lead times compared to traditional procurement methods. Instead of waiting for parts to be sourced, shipped, and delivered, the digital model can be sent directly to a 3D printer or local CNC shop.

Reduced reliance on 3rd Parties

Managing data yourself minimises dependence on external suppliers. There is often a large on-cost for these services and they may not be able to even supply you a part when it’s most important. 

Cost Efficiency

3D printing spare parts eliminates the need for large-scale inventory, freeing up financial resources. Moreover, the ability to produce parts in-house reduces dependence on external suppliers, minimising logistical costs.

Customisation and Optimisation

3D scanning allows for the recreation of customised parts that might not be readily available in the market. This also presents an opportunity to optimise current designs for improved performance and longevity.

Space Savings

With reduced reliance on physical inventory, industries can repurpose storage spaces previously allocated for spare parts. This can lead to increased operational efficiency by utilising the available space more effectively.

Implementing an On-Demand Spare Parts Library

Creating a library of spare parts is a process that begins with the data. Getting a partner on board such as Formeon ensures you have a fast, reliable and reactive service on-tap that can capture your current inventory with unparalleled precision.

Digital Inventory Management

Industries can maintain a digital inventory of spare parts’ 3D models, easily accessible whenever a replacement is required. This streamlined approach ensures quick responses to unexpected failures. These files can be made available to anyone on any site in any country.

3D Printing Capabilities

Coupled with 3D scanning, having 3D printing capabilities can prove essential for translating digital models into physical parts. Investing in advanced 3D printers that can handle various materials ensures quality and durability.

The Future of Inventory Management

The combination of 3D scanning, reverse engineering, and making spare parts only when needed is transforming how businesses keep their operations going smoothly. This approach gets rid of the problems and reliance on the old way of handling spare parts. Using 3D scanning, companies can keep their work going without stoppages, save money, and become more efficient. As this technology gets better, we expect it to change the way factories and industries work even more.

We use cookies to provide the best web experience possible.