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3D Scanning in Warrington

On-site service

3D Scanning in Warrington

Professional metrology grade 3D scanning services in Warrington. We generate accurate data to digitise real-world objects and assemblies for inspection, analysis or reverse engineering across many industries.

Working with Formeon

Formeon are experts in high-precision 3D geometry capture and detailed reverse engineering services within Warrington and its surrounding regions. We proudly lead the way in 3D scanning and reverse engineering, delivering exceptional quality and precision in transforming physical objects into digital formats for a wide range of applications. Our services, supported by state-of-the-art scanning technology and expert engineering expertise, cater to the varied requirements of different industries, including meticulous part inspection and reverse engineering.

Powerful & Precise Data

On-site 3D Scanning

Comprehensive Inspection

Scan to CAD Geometry

3D Scanning Service

3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.

Optimise Resource

We take care of the unreliable and labour-intensive practice of manually measuring or reproducing complex surface features and components.

Reliable Data

High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.

On-location 3D Scanning

Formeon provides on-site 3D scanning for large or delicate items or we can use our studio and receive smaller items via courier.

Reverse Engineering Service

Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.

Create CAD From Scan

An efficient way of generating CAD data for manufacturing in the absence of existing part information.

Restore Design Intent

Capture precise dimensions and geometries of a part and restore its original design, even if the physical part has worn out or altered over time.

No Hand Measurements

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Get in touch

We handle a mix of projects in many different industries. Need 3D scanning in Warrington or nearby? Feel free to reach out, and let's talk about your project.

Industries Formeon Work In

We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

How We 3D Scan Objects

To conduct on-site 3D scanning effectively, it's crucial to adhere to site-specific regulations, maintain technical flexibility, and establish strong client cooperation. These factors work together to ensure an efficient scanning process that's environmentally conscious and yields valuable data.

Part Review

Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.

Setting Up

Either in our scanning studio or on-site, we create and implement a scanning strategy to ensure we capture all required surfaces and features. We then get started randomly applying scanning targets or reference artefacts to make sure the 3D scanner will be well-referenced in 3D space.

3D Scanning

After calibrating our 3D scanner, we start the scan. We cover every part that requires data collection, just like digitally spraying paint on it. This data is then sent to our computer as a point cloud for further processing.

Post Processing

Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

Warrington 3D Scanning Service

Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services in Warrington can streamline your workflow.

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