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3D Scanning in Walsall Wood

On-site service

3D Scanning in Walsall Wood

Professional metrology grade 3D scanning services in Walsall Wood. We generate accurate data to digitise real-world objects and assemblies for inspection, analysis or reverse engineering across many industries.

Working with Formeon

At Formeon, we specialise in converting physical objects into accurate digital models through advanced 3D scanning and reverse engineering services. We are equipped with cutting-edge laser scanning technology and offer tailored solutions that encompass design optimisation, digital archiving, part inspection and reverse engineering. We serve as your trusted partner for all your 3D scanning and CAD generation needs in Walsall Wood and the surrounding regions.

Accurate & Powerful Data

3D Scan On-site

In-depth Inspection

Scan to CAD Geometry

3D Scanning Service

3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.

Enhance Efficiency

Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand

Precise Data

High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.

On-location 3D Scanning

Formeon provides on-site 3D scanning for large or delicate items or we can use our studio and receive smaller items via courier.

Reverse Engineering Service

Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.

Create CAD From Scan

An efficient way of generating CAD data for manufacturing in the absence of existing part information.

Restore Design Intent

By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.

No Reliance on Hand Measurement

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Get in touch

We work in many industries and undertake many different projects. Reach out today if you need 3D scanning in Walsall Wood or nearby and let’s discuss your project.

Sectors Formeon Serve

We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

The 3D Scanning Process

To conduct on-site 3D scanning effectively, it's crucial to adhere to site-specific regulations, maintain technical flexibility, and establish strong client cooperation. These factors work together to ensure an efficient scanning process that's environmentally conscious and yields valuable data.

Part Review

We begin by understanding what the data will be used for as this will influence the next stages and ensure any scanning done is comprehensive yet cost-effective. We also review the part's size, material and complexity.

Setting Up

Whether we're in our scanning studio or out in the field, we create a plan to scan everything we need. Then, we place scanning markers or reference objects randomly to help the 3D scanner work accurately in 3D space.

3D Scanning

After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.

Post Processing

After capturing the required geometry, the point cloud data is transformed into a mesh and cleansed of any scanning artefacts or background surfaces. We then either provide this refined mesh as an .STL file or proceed with reverse engineering.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

Walsall Wood 3D Scanning Service

Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services in Walsall Wood can streamline your workflow.

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