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3D Scanning in Mansfield

On-site service

3D Scanning in Mansfield

Professional metrology grade 3D scanning services in Mansfield. We generate accurate data to digitise real-world objects and assemblies for inspection, analysis or reverse engineering across many industries.

Why Work With Formeon?

Formeon offers state-of-the-art 3D scanning and reverse engineering services in Mansfield. We use advanced laser scanning technology and dedicated software to capture and provide highly accurate CAD models. Our expertise covers various industries, offering bespoke solutions tailored to the unique requirements of each project, whether it's part inspection or competitor analysis. We ensure precision, efficiency, and dependability to meet your engineering needs.

Powerful & Precise Data

3D Scan On-site

Comprehensive Inspection

Scan to CAD Geometry

3D Scanning Service

The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.

Maximise Resource

We take care of the unreliable and labour-intensive practice of manually measuring or reproducing complex surface features and components.

Quality Data

High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.

On-site 3D Scanning

Formeon provides on-site 3D scanning for large or delicate items or we can use our studio and receive smaller items via courier.

Reverse Engineering Service

Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.

Generate CAD From Scan

An efficient, cost-saving method to fabricate CAD data at a manufacturing level when there is no pre-existing data.

Reinstate Design Intent

Capture precise dimensions and geometries of a part and restore its original design, even if the physical part has worn out or altered over time.

No Hand Measurements

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Contact Us

We handle a mix of projects in many different industries. Need 3D scanning in Mansfield or nearby? Feel free to reach out, and let's talk about your project.

Industries Formeon Work In

We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

The 3D Scanning Process

Achieving effective on-site 3D scanning involves a combination of adhering to site-specific rules, technical flexibility, and strong collaboration with clients. These elements together ensure that the scanning process is efficient, environmentally friendly, and produces valuable data that meets the necessary criteria.

Part Review

Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.

Setting Up

Whether we're in our scanning studio or out in the field, we create a plan to scan everything we need. Then, we place scanning markers or reference objects randomly to help the 3D scanner work accurately in 3D space.

3D Scanning

After ensuring our 3D scanner is freshly calibrated we begin the scan. As if digitally spray painting the part, we make sure we scan every area that needs data collecting. This is then fed to our computer as a point cloud so we can work on it in the next step.

Post Processing

After capturing the required geometry, the point cloud data is transformed into a mesh and cleansed of any scanning artefacts or background surfaces. We then either provide this refined mesh as an .STL file or proceed with reverse engineering.

3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

3D Scanning Services in Mansfield

Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services in Mansfield can streamline your workflow.

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