Skip links

3D Scanning in Lye

On-site service

3D Scanning in Lye

Professional metrology grade 3D scanning services in Lye. We generate accurate data to digitise real-world objects and assemblies for inspection, analysis or reverse engineering across many industries.

Working with Formeon

At Formeon, we specialise in converting physical objects into accurate digital models through advanced 3D scanning and reverse engineering services. We are equipped with cutting-edge laser scanning technology and offer tailored solutions that encompass design optimisation, digital archiving, part inspection and reverse engineering. We serve as your trusted partner for all your 3D scanning and CAD generation needs in Lye and the surrounding regions.

Powerful & Precise Data

On-site 3D Scanning

Comprehensive Inspection

Scan to CAD Geometry

3D Scanning Service

3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.

Enhance Efficiency

Remove the unreliable and challenging drain on resource of measuring or recreating complex surfaces and parts by hand

Precise Data

High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.

On-location 3D Scanning

We provide the flexibility of conducting 3D scanning at your premises for oversized or delicate objects or smaller items that can be sent via courier to our studio for scanning.

Reverse Engineering Service

Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.

Scan to CAD Geometry

An efficient, cost-saving method to fabricate CAD data at a manufacturing level when there is no pre-existing data.

Renew Design Intent

Capture precise dimensions and geometries of a part and restore its original design, even if the physical part has worn out or altered over time.

No Hand Measurements

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Contact Formeon

We handle a mix of projects in many different industries. Need 3D scanning in Lye or nearby? Feel free to reach out, and let's talk about your project.

Industries Formeon Work In

We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

3D Scanning a Part

Achieving effective on-site 3D scanning involves a combination of adhering to site-specific rules, technical flexibility, and strong collaboration with clients. These elements together ensure that the scanning process is efficient, environmentally friendly, and produces valuable data that meets the necessary criteria.

Part Review

Our process starts with a grasp of the data's intended purpose, as this shapes the subsequent scanning stages and ensures a thorough yet cost-efficient scanning process. Then, we look at the component's size, material, and complexity.

Setting Up

Whether we're in our scanning studio or on-site, we put together a strategy to scan all the necessary geometry. After that, we scatter scanning markers or reference objects randomly to ensure the 3D scanner knows where it is in 3D space.

3D Scanning

After making sure our 3D scanner is accurately calibrated, we initiate the scanning procedure. We systematically scan all the areas requiring data, much like digitally applying spray paint. This information is then transmitted to our computer as a point cloud, ready for further processing.

Post Processing

When we have captured all the geometry we need the data is converted from a point cloud to a mesh and is then cleaned up removing scanning artefacts and any areas of geometry or background surfaces. Is it from here we either supply clean mesh data or we move on to reverse engineering.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

Lye 3D Scanning Service

Interested in unlocking the full potential of 3D scanning and reverse engineering for your project? Fill in the contact form or contact us, and we'll get back to you with expert insights tailored to your specific needs in Lye.

    Got an image? Upload it here

    We use cookies to provide the best web experience possible.