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3D Scanning in Kingstanding

On-site service

3D Scanning in Kingstanding

Professional metrology grade 3D scanning services in Kingstanding. We generate accurate data to digitise real-world objects and assemblies for inspection, analysis or reverse engineering across many industries.

Working with Formeon

Formeon offers state-of-the-art 3D scanning and reverse engineering services in Kingstanding. We use advanced laser scanning technology and dedicated software to capture and provide highly accurate CAD models. Our expertise covers various industries, offering bespoke solutions tailored to the unique requirements of each project, whether it's part inspection or competitor analysis. We ensure precision, efficiency, and dependability to meet your engineering needs.

Powerful & Precise Data

3D Scan On-site

In-depth Inspection

Scan to CAD Geometry

3D Scanning Service

3D scanning digitises physical objects and creates precise 3D models. It's invaluable for design and reverse engineering, allowing detailed form capture and part analysis that would be unfeasible to measure by hand. 3D scanning enhances quality control when used to accurately compare parts to CAD designs ensuring manufacturing precision. We can also support in preserving cultural artefacts through non-intrusive methods of study and recreation.

Optimise Resource

Eliminate the unreliable and demanding burden of manually measuring or replicating intricate surfaces or parts

Reliable Data

High-speed metrology grade 3D scanning captures parts and assemblies with precision, eliminating the need for error-prone manual measurements.

On-location 3D Scanning

We provide the flexibility of conducting 3D scanning at your premises for oversized or delicate objects or smaller items that can be sent via courier to our studio for scanning.

Reverse Engineering Service

Engineering teams and designers use reverse engineering for its efficiency and cost-effectiveness in reproducing, designing or preserving real-world components. It generates usable CAD models, supporting development, analysis, or manufacturing processes. We excel in capturing intricate details and complex surfaces, leading to significant time and cost reductions and minimising the potential for human errors in measurements and replication.

Create CAD From Scan

A cost-efficient and effective method of creating manufacturing-level CAD data when none is available.

Restore Design Intent

By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.

Remove Hand Measuring Parts

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Contact Us

We handle a mix of projects in many different industries. Need 3D scanning in Kingstanding or nearby? Feel free to reach out, and let's talk about your project.

Industries Formeon Work In

We operate in various sectors, performing 3D scans on a wide range of components, objects, and assemblies. Our capabilities extend from scanning substantial items like boats and vehicles to capturing intricate details such as gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

3D Scanning a Part

Achieving effective on-site 3D scanning involves a combination of adhering to site-specific rules, technical flexibility, and strong collaboration with clients. These elements together ensure that the scanning process is efficient, environmentally friendly, and produces valuable data that meets the necessary criteria.

Part Review

We start by gaining an understanding of the intended purpose of the data, as this will impact subsequent stages and ensure that any scanning conducted is thorough yet cost-effective. Additionally, we assess the size, material, and complexity of the component.

Setting Up

Whether we're in our scanning studio or out in the field, we create a plan to scan everything we need. Then, we place scanning markers or reference objects randomly to help the 3D scanner work accurately in 3D space.

3D Scanning

After calibrating our 3D scanner, we start the scan. We cover every part that requires data collection, just like digitally spraying paint on it. This data is then sent to our computer as a point cloud for further processing.

Post Processing

When we have captured all the geometry we need the data is converted from a point cloud to a mesh and is then cleaned up removing scanning artefacts and any areas of geometry or background surfaces. Is it from here we either supply clean mesh data or we move on to reverse engineering.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

3D Scanning Services in Kingstanding

Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services in Kingstanding can streamline your workflow.

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