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3D Scanning in Coventry

On-site service

3D Scanning in Coventry

Coventry’s leading provider of metrology grade 3D scanning services. We deliver expert physical object digitisation services for part or assembly analysis, inspection, and reverse engineering.

Working with Formeon

At Formeon, we specialise in converting physical objects into accurate digital models through advanced 3D scanning and reverse engineering services. We are equipped with cutting-edge laser scanning technology and offer tailored solutions that encompass design optimisation, digital archiving, part inspection and reverse engineering. We serve as your trusted partner for all your 3D scanning and CAD generation needs in Coventry and the surrounding regions.

Accurate & Powerful Data

3D Scan On-site

In-depth Inspection

Scan to CAD Geometry

3D Scanning Service

The process of capturing the form and dimensions of a physical object using a 3D scanner. Our 3D scanning service creates precise digital models for applications like reverse engineering, quality inspection, and product design. 3D scanning offers several significant benefits, including exceptional accuracy and efficiency. It excels in capturing detailed geometries and complex surfaces, that are unfeasible to measure manually and replicate in CAD.

Optimise Resource

We take care of the unreliable and labour-intensive practice of manually measuring or reproducing complex surface features and components.

Reliable Data

3D scanning at ensures the precise capture of components and assemblies, removing the need for unreliable manual measurements.

On-location 3D Scanning

We provide the flexibility of conducting 3D scanning at your premises for oversized or delicate objects or smaller items that can be sent via courier to our studio for scanning.

Reverse Engineering Service

Designers and engineering teams value reverse engineering for its efficiency and cost-effectiveness in replicating, developing, or archiving real-world components. We produce usable CAD models, aiding development, analysis, or manufacturing. Formeon capture and recreate intricate details and complex surfaces, resulting in substantial time and cost savings while reducing the risk of human errors during measurement and replication.

Scan to CAD Geometry

An efficient way of generating CAD data for manufacturing in the absence of existing part information.

Reinstate Design Intent

By analysing the scanned data, we can identify and correct manufacturing defects or deviations from the original design specifications.

No Hand Measurements

3D scanning is much quicker than hand measurements, significantly reducing the time required for data collection and recreation.

Contact Formeon

We're involved in many fields, working on all kinds of projects. Need 3D scanning in Coventry or nearby? Get in touch, and let's chat about your project.

Industries Formeon Serve

We get involved with many different sectors 3D scanning many different parts, artefacts or assemblies. We can 3D scan large objects such as boats and vehicles down to smaller parts like gears or key fobs.

Aftermarket & Motorsport

  • EV or bespoke vehicle conversions
  • Performance parts
  • Out-of-production parts

Power Generation

  • Gear wear analysis
  • Enclosure design
  • Spatial reference models

AR & VR

  • Special FX documentation
  • Real world digitisation
  • Augmented reality models

Industrial Manufacturing

  • Safety equipment
  • Production line components
  • Digital spare parts

Consumer Products

  • Competitor analysis
  • Prototype digitisation
  • Deformable objects

Robotics & Machinery

  • Complex linkages
  • Gears
  • Moulds and casts

Aerospace & Defence

  • Damage assessment of airframe
  • Obsolete OEM parts
  • Aerodynamic CFD & FEA

Medical & Healthcare

  • Orthotics and prosthetics
  • Custom mobility products
  • Compression garments

Arts, Culture & Heritage

  • Digital archiving
  • Restoration 
  • Large and small statues

3D Scanning a Part

Successful on-site 3D scanning requires a blend of compliance with site-specific regulations and operations, technical adaptability, and robust client collaboration. These components collectively guarantee that the scanning procedure is efficient, considerate of the environment and produces data that is valuable and meets the requirements.

Part Review

We begin by understanding what the data will be used for as this will influence the next stages and ensure any scanning done is comprehensive yet cost-effective. We also review the part's size, material and complexity.

Setting Up

Whether we're in our scanning studio or on-site, we put together a strategy to scan all the necessary geometry. After that, we scatter scanning markers or reference objects randomly to ensure the 3D scanner knows where it is in 3D space.

3D Scanning

After making sure our 3D scanner is accurately calibrated, we initiate the scanning procedure. We systematically scan all the areas requiring data, much like digitally applying spray paint. This information is then transmitted to our computer as a point cloud, ready for further processing.

Post Processing

Once all necessary geometry is captured, the point cloud data is converted into a mesh and refined to remove scanning artefacts and extraneous elements. From here, we either deliver the refined mesh data as an .STL or advance to the reverse engineering phase.

Our 3D Scanning Examples

Nissan 370z Rays Wheel

Using a 3D scanner captures information at such a rapid pace it is hard to imagine ever creating this information by hand. Using our scanner, we’re able to capture the compound-curving surfaces of the 19″ alloys and tyres in extreme detail.

This was all done without the need for sprays or special tricks to capture the glossy surfaces or black, energy-absorbing rubber.

Applications

Titanium Wheelchair Frame

Titanium, known for its strength and lightness, is ideal for crafting durable, lightweight wheelchair frames.

This process ensures accurate replication or modification of the frame, enhancing the wheelchair's functionality and comfort for users, crucial in mobility aids. 3D scanning thus plays a vital role in customising and improving these essential assistive devices.

Applications

VW Amarok Grille

3D scanning parts to an accuracy of less than half the thickness of a human hair means the data you get can be used in confidence and create parts that require tight tolerances for quality control or fitment.

We 3D scanned a VW Amarok grille and were able to capture its complex form, intricate assembly clips and deep pockets that some scanning technologies simply cannot reach.

Applications

Gearbox Input Shaft

3D scanning of a gearbox input shaft, a critical component transferring power from the engine to the gearbox, enables exact digital replication for reverse engineering and accurate reproduction or redesign.

Essential for quality control, it provides detailed dimensional inspection to ensure manufacturing precision. This process is also vital for maintenance, analysing wear patterns on the shaft, which is fundamental to guide effective upgrades and enhance gearbox performance.

The non-intrusive, accurate, and efficient scanning process ensures the integrity and functionality of this key mechanical element.

Applications

Coventry 3D Scanning Service

Seeking detailed and accurate 3D models for your engineering projects? Reach out or use our contact form, and discover how our tailored 3D scanning and reverse engineering services in Coventry can streamline your workflow.

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